Testing & Automation
Expert
English
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Booster Overview
Optical Module Solutions
Automated Assembly Line
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Project Brief |
Fully auto assembly line for optical modules |
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Product Brief |
Optical module, 400G, 800G |
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Delivery Location |
GDL, Mexico |
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Key Features |
● Operation Mode – fully automated assembly ● Line Capacity – CT 20 seconds / UPH 180 ● Fully automated assembly process ● Various Material Feeding Technique – üBowl feeding for springs üape feeding & cutting for thermal pad üBowl feeding and delta robot pick & place for dust cover Tray feeding for PCBA, Housing and Cover ● Various Robot – üXYZ Gantry üSacra robot üDelta robot ü6-axis robot ● Compatibility - Support multiple SKUs, easy for changeover ● Modular design – easy for repurpose ● Vision embedded – robot guiding, surface inspection ● Serviceability – easy access to system control module |
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Process Coverage |
● Thermal pad cutting and paste ● Screwing ● Spring assembly ● Spring actuator assembly ● Optical terminal / dust cap assembly ● Alignment and pressing Laser labeling |
Automated Packing Line
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Project Brief |
Fully auto packing line for optical modules |
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Product Brief |
Optical module, 400G, 800G |
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Delivery Location |
GDL, Mexico |
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Key Features |
● Operation Mode – fully automated packaging ● Line Capacity – CT 20 seconds / UPH 180 ● Fully automated assembly process ● Various Material Feeding Technique – üTape feeding for labels üBowl feeding and delta robot pick & place for dust cover üTray feeding for modules, üOutput to trays with cover ● Various Robot – üXYZ Gantry ü6-axis robot ● Compatibility - Support multiple SKUs, easy for changeover ● Modular design – easy for repurpose ● Vision embedded – robot guiding, surface inspection ● Serviceability – easy access to system control module |
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Process Coverage |
● Optical terminal / dust cap assembly ● Surface cleaning for 4 sides, with tapes and alcohol ● Surface AOI for 4 sides ● Testing – Product memory info check for S/N and process flow ● Labeling & Label checking ● Offload to Blister Tray (plastics tray with cover) |
SOE DC Tester
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Project Brief |
SOE DC Tester |
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Product Brief |
SOE Chip/Die, PCBA Level with SOE chip |
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Delivery Location |
GDL, Mexico |
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Key Features |
● Operation Mode – Auto DCR Testing ● Cycle Time – 180 seconds (Die) / 240 seconds (PCBA) ● Compatibility - Support multiple lever testing, chip/die and PCBA ● Material Feeding Technique – üInput from trays / or conveyor üOutput to trays / or conveyor üAuto pick & place ● Various Robot – üXYZ Gantry ü6-axis platform/module for testing peripherals ● Modular design – easy for repurpose ● Vision embedded – high precision μm level ● High precision alignment – üFine pitch probing card on die üFiber alignment to waveguide output ● Serviceability – easy access to system control module |
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Process Coverage |
● Auto material placement ● Test Coverage üMZM_Current_I operation / MZM_Current_SOEspec üIpd1_Idark / Ipd1_Forward_Voltage üIpd2_Idark / Ipd2_Forward_Voltage üMZM_Idark üIpd1_Iph_Quadpoint / Ipd2_Iph_Quadpaint üHeater_Resistance üLD_Output_Power |
FW Download at Auto Loading Machine
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Project Brief |
Auto FW Download for PCBA |
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Product Brief |
Optical module, 800G PCBA |
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Delivery Location |
Zhuhai China |
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Key Features |
● Operation Mode – Auto firmware download ● Line Capacity – UPH 180 ● Material Feeding Technique – üInput from stacked trays / or conveyor üOutput to stacked trays / or conveyor üAuto pick & place ● Various Robot – üXYZ Gantry + gripper ● Programming Cavities – 3 cavities working in parrel ● Vision Embedded – robot guiding pick & place ● Modular design – easy for repurpose Serviceability – easy access to system control module |
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Process Coverage |
● FW download |
AA Coupling for Lens, and FAU
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Project Brief |
AA Coupling for Lens, and FAU of optical modules |
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Product Brief |
Optical module, 400G, 800G, FAU, Lens |
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Delivery Location |
GDL, Mexico |
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Key Features |
● Operation Mode – Fully automated optical components (FAU & Lens) alignment, gluing and curing. ● Cycle Time < 180 seconds ● Material Feeding – Manual / Auto üInput from trays / or conveyor üOutput to trays / or conveyor üAuto pick & place ● Electronic Interface Engagement – Auto ● Optical Interface Engagement – Auto ● Lens Rotation – Auto as needed ● Alignment Mechanism – üHigh precision XYZ Gantry, 0.5μm repeatable, 0.2μm steady ü6-DOF fine adjustment platform*2, 0.1μm repeatable, 0.05μm steady üGoniometric Stage*2, 0.005° repeatable, 0.002° resolution ● Vision embedded – Camera 1200w pixel, pixel precision 2μm ● Force sensing – 1μm resolution, real-time monitoring ● Alignment Algorithm – AI embedded ● Gluing & Curing – Auto ● Optical Power Monitoring – Auto, real-time ● Temperature Control – TEC module embedded & Cooling air ● Compatibility - Support coupling for FAU, Lens, or both parts together ● Modular design – easy for repurpose ● Serviceability – easy access to system control module |
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Process Coverage |
● AA alignment for FAU and Lens ● Gluing & UV curing |
